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Article Archives >> Motor Oil


Efficient Oil Filtration Recommend

By Michael Kaufman

May 29, 2003 - 10:04:00 PM
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Part 7: Efficient Oil Filtration Recommend

Now, on to oil filtration. Even having taken care of all other issues relating to oil contamination, there is still a certain amount of dirt and debris in your oil which must be taken care of. Hence, there is a necessity to maintain adequate oil filtration in order for a lubricant to remain viable. Even though the extra dispersancy additives keep dirt and debris surrounded and impede contact with engine components, those contaminants must still be removed. This is where your oil filter comes into play.

First of all, the statistics previously mentioned regarding engine wear haven't changed. 60% of all engine wear is caused by particles between 5 and 20 microns. Unfortunately, most oil filters on the market today are lucky to remove even a small percentage of particles under 30 to 40 microns. This, again, leaves most of the harmful debris in your oil.

The actual filtration efficiency of a particular filter really depends upon the filter manufacturer, and it is sometimes very difficult to get any specific numbers from them regarding their filters' actual filtration efficiency.

MICRON LEVELS NOT GREAT FOR COMPARISON

If you do any research on your own, you'll find that most manufacturers no longer use micron levels to rate their filters. This is a result of some manufacturers' shady representation of their filters using micron ratings. You see, some filter manufacturers would indicate that their filters would remove x micron particles and leave it at that ("x" being whatever arbitrary number they chose to print). Of course, consumers would take this to mean that all particles larger than this micron level would be removed, which is not necessarily the case.

The truth is that chicken wire will remove 5 micron particles. It will even remove 1 micron particles. BUT, it will not do so with very good efficiency. The key is, how efficient is the filter at removing x micron particles. If you don't know how efficient it is at a certain level, the micron rating means nothing.

So, most companies have gotten away from micron ratings (to avoid the confusion) and have gone to an overall efficiency rating. In other words, an industry standard test is used in which oil is contaminated with a certain number of particles of varying micron sizes. At the end of the test, there is a measurement taken to determine the total percentage of ALL of these particles that were removed by the filter. That percentage is then stated as the overall filtration efficiency of the filter.

Some companies use a single pass test, others use a multiple pass test. Both are perfectly valid and will give you an excellent way of determining how well a filter will do its job, but you should not try to compare results from a single pass test to results of a multiple pass test. You'd be comparing apples and oranges. In either case, high efficiency filters will rank in the low to mid 90's for filtration efficiency. Off-the- shelf filters will rank in the mid 70's to mid 80's for filtration efficiency.

IF MICRON LEVELS ARE TO BE USED

Nevertheless, you may still want to compare filters using micron ratings. If this is the case, the following is a good rule of thumb. A filter is considered nominally efficient at a certain micron level if it can remove 50 percent of particles that size. In other words, a filter that will consistently remove 50% of particles 20 microns or larger is nominally efficient at 20 microns.

A filter is considered to achieve absolute filtration efficiency at a certain micron level if it can remove 98.7% of particles that size. So, if a filter can remove 98.7% of particles 20 microns or larger, it achieves absolute efficiency at that micron level.

Most off-the-shelf filters are based upon a cellulose fiber filtration media. Most of these filters are, at best, nominally efficient at 15 to 20 microns. They won't generally achieve absolute efficiency until particle sizes reach 30 microns or higher.

High efficiency oil filters have filtration media made of a combination of at least two of the following: glass, synthetic fibers and cellulose fibers. Those that use all three are generally the best in terms of filtration. Those that use only two will fall somewhere in between. The best of these high efficiency filters will achieve absolute efficiency down to about 10 microns and will be nominally efficient down to 5 microns or so.

HOW IMPORTANT IS BETTER EFFICIENCY?

The fact is, you would probably be amazed at how much engine wear could be eliminated simply by using more advanced oil filtration. In paper 881825 the Society of Automotive Engineers indicates that a joint study was performed between AC Spark Plug and Detroit Diesel Corp. The study found that finer oil filtration significantly reduced the rate of engine wear.

According to the paper, the tests regarding engine wear within a diesel engine were performed using four levels of oil filtration. They chose filters whose efficiency rating was very high for particles of 40 micron, 15 micron, 8.5 micron and 7 micron sizes.

The same was done for gasoline engines, except that the relative sizes were 40 microns, 30 microns, 25 microns and 15 microns.

To make a long story short, the researchers had this to say:

"Abrasive engine wear can be substantially reduced with an increase in filter single pass efficiency. Compared to a 40 micron filter, engine wear was reduced by 50 percent with 30 micron filtration. Likewise, wear was reduced by 70 percent with 15 micron filtration."

By combining this type of oil filtration with the superior protection and cleanliness of a premium synthetic oil, you will virtually eliminate engine wear.

EFFICIENCY IS NOT THE ONLY IMPORTANT FACTOR

Of course, filter capacity and quality of construction are also important considerations. If a filter has low capacity and high efficiency, it will clog up quickly. As a result, your oil will begin to bypass the filter completely and will become contaminated very quickly. Filters with high efficiency and low capacity should definitely be changed at 3,000 to 5,000 miles or 3 months - without question.

Filters which have high capacity but low efficiency will last longer without becoming saturated, but will not protect your engine as well. Of course, filters with low capacity AND low efficiency are at the bottom of the barrel and should be avoided. Generally, you can call a filter manufacturer and ask them specifically what their filtration efficiency and capacity ratings are for your filter. They should have that information.

If they give you a micron rating, ask them how efficient their filters are at removing particles of that micron size. You might also ask them at what micron level their filters are nominally efficient (50% removal) and at what level they achieve absolute efficiency (about 99% removal). If they can't or won't provide you with a straight answer, I wouldn't purchase their filters.

If they give you an overall percentage efficiency rating, ask them if that is for a single pass test or a multiple pass test. That will be important if you are to compare those ratings with other manufacturers so that you'll be comparing apples to apples.

I DON'T WANT TO DEAL WITH ALL OF THAT

For those of you who just want to know what's best, here's a breakdown of the top 3, in my opinion. Mobil 1, Pure 1 and AMSOIL provide the greatest filtration efficiency in the tests I've seen. Mobil 1 and Pure 1 both achieved 93% overall filtration efficiency on the SAE HS806 test. AMSOIL scored a 94%.

In regards to filtration capacity, the AMSOIL outscored them by a wide margin. In a comparison of filters recommended for the same application, the AMSOIL could hold 21 grams of particulate matter. Comparable filters from Mobil 1 and Pure 1 held 18 grams and 15 grams respectively. So, the AMSOIL filter held 17% more than the Mobil 1 and 40% more than the Pure 1.

The AMSOIL also appears to have a little heavier construction, but everyone seems to have different criteria they use to judge this. You'd have to cut the filters apart for yourself to make your own judgements in this matter.

The AMSOIL company recommends changing their filters at 12,500 mile or 6 month increments. Based on their numbers, this seems reasonable. They have better capacity and stronger construction which should allow them to achieve longer change intervals. Since AMSOIL filters have been recommended for these intervals for about 20 years, it seems reasonable that they know what they're talking about.

Mobil 1 and Pure 1 recommend changing their filters at your vehicle manufacturer's recommendations. That generally means change the filter at each oil change which amounts to changing the filter every 3,000 to 7500 miles depending upon driving conditions. Because of the lower capacity of the Pure 1 filters, I'd recommend changing them closer to 3 to 5,000 miles. The Mobil 1 would probably last 5,000 to 7500 miles with good results.

As a side note, you can determine if your oil is bypassing your oil filter by touching your filter after at least 45 minutes to an hour's worth of driving. If the filter is hot, you're probably in good shape. If it's not, the oil is likely bypassing the filter, and it is time for a change.

WHAT ABOUT THE PRICE?

Let's assume you drive 25,000 miles per year. The Pure 1 is about half the price of the AMSOIL or Mobil 1 in most cases, and runs about $5.00 for a filter for a 96 Ford Taurus 3.0L. However, I recommend that it be changed more often due to a lower filtration capacity. With changes at 5,000 miles you're looking at 5 filters x $5 = $25. If you decide to play it a little safer and change at 3,000 miles (which I'd recommend), you're looking at about 8 filters x $5 = $40 for the year.

The Mobil 1 and AMSOIL filters will run you roughly $10 for a filter for that same application. If you take the Mobil 1 to the high end at 7500 miles, that amounts to about 3 filter changes or $30. Playing it a little safer at 5,000 miles puts you at 5 filter changes or $50 for the year.

If you use AMSOIL's recommended filter changes (12,500 miles), that amounts to 2 $10 filters or $20 for the whole year. Seems to me this is the better buy. You get slightly better filtration efficiency and fewer filter changes for less money. Can't see how it gets any better than that.

WHAT ABOUT OIL STARVATION?

Of course, the first question that comes to mind when most people hear of high efficiency filtration is oil starvation. How can an oil filter remove particles that much smaller and still provide adequate oil flow to critical engine components?

Well, again I refer back to the high efficiency foam air filter we talked about earlier in this eBook. You'll remember that it is designed to have a much thicker filtration media that will trap particles throughout the entire media instead of only on the surface as with a paper air filter.

This is also how high efficiency oil filters work. Instead of trapping all of the oil contaminants on the surface of a paper (cellulose) type filtration media, high efficiency oil filters have a depth type media which will trap contaminants throughout the entire filtration media. This, combined with the different type of materials used for the filtration media allows high efficiency oil filters to remove more and smaller particles without restricting oil flow - just as high efficiency foam air filters remove more and smaller particles without restricting air flow.

There is also the option of using magnetics to help with filtration. Some filters are magnetically charged so that they hold all engine wear particles within the filter, no matter what the size. These are not necessarily a bad idea, but they do not remove other oil contaminants which are not metallic in nature. Therefore, if possible, you might want to consider some combination of magnetic filtration AND high efficiency filtration media.

---------------------------------------------------------------- Excerpted with Permission from "The Motor Oil Bible" eBook Copyright 2000 Michael Kaufman ("The Motor Oil Bible" Author) Download it from: http://www.motor-oil-bible.com ---------------------------------------------------------------- Part 6: Combustion By-Product Cause Engine Damage -
Part 8: Synthetic Oils Offer Greatly Extended Drains





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